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Vintage Book Stash 



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Vintage Book Stash 

Written By: Matt Maranian 



TOOLS: 



PARTS: 



Aluminum binding posts (8) 
/ found them at my local hardware store 
in the section where they sell rivets, 
wing nuts, ball bearings, and machine 
screws. Mine are manufactured by 
Hillman. and they are sold by the piece, 
not in packages. 

Binding post extenders (8) 
The exact lengths and number are 
determined by the height of your book 
stack; I used a total of fourteen 1 " 
extenders for this project. 

C-clamp (1 or more) 

Common craft glue (1) 

Drill (1) 
drill bits 

Gorilla Glue (1) 

Heavy cardboard (1) 

Hot glue gun (1) 

Jigsaw (1) 



Collection of hardcover books lacking 

relevance or value. (1) 

an excellent source: library discard 

sales. 

Cardboard (1) 



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Vintage Book Stash 

Pencil (1) 

Ruler (1) 

Sawhorses (2) 

or another reasonable support for 

sawing and drilling 

Scissors (1) 

Sharpie marker (1) 

Spring clamps (1) 

Whisk broom or large, dry paintbrush (1) 

X-Acto knifed) 

Zinc hinges (2) 
with screws 



SUMMARY 

Admit it, you've got something to hide. There's gotta be some little secret private thing you 
keep stashed in the back of a drawer or deeply sandwiched between your mattress and box 
spring — perhaps you've even got it stowed in some elaborate cubby that requires a 
stepladder and a screwdriver to access. 

Maybe the goods aren't against the law, and maybe they wouldn't reap much at a pawnshop, 
but if it's special enough to keep under wraps, that's reason enough to give it a proper hiding 
place. 



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Vintage Book Stash 



Step 1 — Select and configure the books. 




• Larger-sized hardcover books free of their dust jackets work best, and the trim size and 
number of titles are completely dependent upon how vast you want your cache (the books 
used here were approximately 6 1 /2 M x9" to 8 1 /2"x11"). The overall configuration used here 
measured 12" tall, allowing for a stash 9" deep. The top and bottom books of the stack 
remain intact, serving exclusively as the safe's "door" and base. 

• Tear 2-3 pages from the largest book, preferably the front matter on the heaviest paper, 
and set them aside. The smallest book of the stack will determine the stash perimeter. 
Measure and cut a cardboard template for the cache boundaries within the cover of the 
smallest book, leaving at least IVfc" of solid cover trim on all 4 sides. You'll be using this 
template repeatedly. Stack the books from largest to smallest, bottom to top. Remove the 
top book (the "door") and set it aside. 



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Vintage Book Stash 



Step 2 — Mark the books. 




• Center your template on the book to be positioned on the top of the stack (under the "door" 
book). Trace the template onto the book cover with a Sharpie marker. 

• Use the spring clamps to hold the book closed, and place the book over a pair of 
sawhorses (or another viable support). Use the C-clamp to secure the book to the 
sawhorse, making sure that the book's cut lines clear the sawhorse supports. 



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Vintage Book Stash 



Step 3 — Hollow the books. 




• With the 3/8" drill bit, drill 1 hole just inside each corner of the traced template border — 
these 4 holes will serve as points of entry for the jigsaw blade. Insert the jigsaw blade into 
1 corner hole, and cut along each traced line, stopping, removing, and repositioning the 
blade at each corner. Depending on the size of the book, you might find it necessary to 
stop and adjust the clamp or vise positioning to accommodate the saw foot. 

• When cutting, work slowly without forcing the blade, allowing the saw to do the work. While 
cutting the final line, reposition the sawhorses so that the center section of the book is 
supported from underneath, in order to keep the cut pages and cover from jumping and 
separating while the blade is in motion. 

• With the 9/32" bit, drill 2 holes on the cover, one centered about W above the top of the 
hollow and the other 3 A" below the bottom of the hollow. These will be the channels for the 
binding posts. 

• Using a whisk broom or a dry paintbrush, clear the sawdust from the book and reposition it 
at the top of the stack configuration. Working from within the hollow, mark the inside of 
each cut corner onto the cover of the book below with a Sharpie. Remove the hollowed 
book, and using those marked corners as your guide, trace your template onto the next 
book. Repeat the drilling and hollowing process with all but the bottom book in the stack. 



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Vintage Book Stash 



Step 4 — Secure. 




• The flat head of the binding post is smooth. The head of the threaded binding post screw is 
slotted. Starting with the smooth- headed post, attach as many extenders as necessary to 
create a post equal to the height of the hollowed stack. Working from the stack's bottom 
book, slip the open end of the assembled posts through each drilled channel, 1 book at a 
time. When the top book is placed, the open-threaded end of the binding post should reach 
flush (or just shy) of the top book's cover. Top the open-ended post with the binding screw, 
and tighten only enough to secure the stack. 

• For a tighter stack, you can add a couple of thin dots of Gorilla Glue between the 
covers of each book, as per product directions, but this is not necessary. 







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Vintage Book Stash 



Step 5 — Bind the stacks. 















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# Smear a very scant line of Gorilla Glue on the cover of the solid bottom ("base") book, 
along the area on which the last hollowed book makes contact with the base book's cover. 
Place the bound stack on top of the base book and allow the glue to set. Adding some 
extra weight to the top of the stack — extra books or anything heavy that will keep the 
stack pressing against the area of contact — will help to make a stronger bond. 



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Vintage Book Stash 



Step 6 — Build the cache wall. 




• From within the hollow, measure the depth of the cavity from the cover of the base book to 
the top edge of the top cut cover (the depth of the stack assembled here was 9"). Using a 
ruler and an X-Acto knife, cut 4 pieces of heavy cardboard the length of the depth 
measurement (in this case 9"). Next, make the width of each piece of cardboard match the 
measurements of your original template, less %". For example, the template used here 
measured 4 1 /4 M x7", so 2 pieces of cardboard were cut to 4"x9", and 2 pieces were cut to 
6 3 /4"*9". 

• Then run a bead of hot glue along the cut edges of the narrow pieces, assembling an open- 
ended box. 

• Slide the box into the hollow. The top edge of the box should be flush with the cut edge of 
the top cover. If it stands a little too high, trim it to fit. If it stands just shy of the cut open 
edge, that's fine. Once the fit is satisfactory, remove the box from the stack. 



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Vintage Book Stash 



Step 7 — Finish the cache wall. 






• Place one of the reserved book pages flat on a work surface, and center an open end of 
the box onto the page. Trace the outside edges of the box onto the page. Place the box 
back into the hollow. 

• Draw an X within the tracing. Now trim, leaving a 3 A" border around the tracing. Using a 
ruler to guide you, cut both lines of the X with the X-Acto knife, and fold each cut tab over 
the edge of a ruler (the side of the page facing down will be the topside). 

• Brush the backside of the page with glue. Place the page with the pointed tabs positioned 
into and against the walls of the cache box, smoothing all areas of the page to ensure 
contact. 



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Vintage Book Stash 



Step 8 — Hinge the door. 




• Place the "door" book on your work surface, with what's to be its underside facing up. 
Working along its paged edge, place each hinge 1" from each end of the cover, so that the 
hinge is lying flat and the hinge pin rests over the cover's edge. Mark the screw hole 
positions with a Sharpie. 

• Using the 5/32" bit, drill each hole just deep enough to accommodate the screw. You may 
need to use your hand or a spring clamp to place pressure on the cover to keep the pages 
from separating while drilling. Brush the dust from the cover, and align the first hinge with 
the drilled leads. 

• Working with 1 drilled lead at a time, squirt just enough hot glue into the lead to fill it, and 
immediately slide the screw into place before the glue begins to set. Repeat with the 3 
remaining holes. 

• Position the hinged book at the edge of the top hollowed book, so that the unattached 
hinges lay flat and the hinge pins rest over the edge of the cover. Mark the screw 
placement as before. Remove the book, drill the screw leads, and use the same hot glue 
method to secure the remaining hinge screws. 



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Vintage Book Stash 



Step 9 — Finish! 




• Close the lid, allow the glue to set, 
and gather your stashables! 



This project first appeared in CRAFT Volume 09 , page 90. 



This document was last generated on 2012-10-31 04:06:26 PM. 



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